13 laser technologies pafana 2023 EN

PAFANA LASER TECHNOLOGIES.

Laser technology: medical implants, 2D, 3D laser processing.

The latest production offerings of PFN PAFANA S.A. are individual medical implants for humans and animals.

The engineers from the Product Development Department of the Pabianice Tool Factory PAFANA S.A. have developed a unique technology of the efficient manufacture of individual facio-cranial medical implants. The individual implants are designed for a specific patient who was injured in an accident or whose facio-cranial bones were amputated as a result of neoplastic lesions. The reconstructed organ is designed by specialists using professional graphics software on the basis of the computer tomography’s records of the patient’s healthy and damaged bones. The verified model of the implant is 3D printed and accepted by a surgeon.

Implants are made on the latest generation Laser 1300 Da Vinci hybrid machine – machining and laser processing on one CNC machine. The use of the latest technology and the highest quality materials allows us to obtain implants with the highest spectrum of applications in medical implantology. These are development activities in the field of new technologies as well as focused on the social role of this type of products.

A team of PAFANA S.A. technologists and programmers makes a ready implant of medical materials: Chirulen medical polyethylene or Ti6Al4V-5ELI medical titanium alloy.

Now the manufacturing technology of three types of implants is mastered:

1.Implant of cranial plate “Cranioplasty” – made of Chirulen plastic.

2.Implant of orbital cavity “Orbit” – made of Chirulen plastic.

3.Implant of mandible “Mandible” – made of Ti6Al4V 5ELI medical titanium alloy.

4.Implant of mandible (placed in the 3D skull model).

We would like to encourage you to take advantage of our offer regarding the use of efficient 2D and 3D laser treatment. We have an opportunity to use a fibre laser with the output of up to 3kW and a pulsed laser with the output of up to 12 kW.

The advantages of the technology are:

– faster and cheaper machining,

– precise technology of drilling, cutting and welding on a single machine,

– contact-free treatment,

– possibility of cutting of very thin materials,

– cutting of even very small and complicated shapes in 3, 4 and 5-axes,

– work in very hard materials.

MACHINING METHODS USING THE LASER TECHNOLOGY PERFORMED IN PAFANA S.A.

TYPE OF MACHINING:

DRILLING OF HOLES: min. diameter ø 0.05 mm.

CUTTING: max. depth 5 mm.

WELDING:

min. depth of weld:

fibre laser 0.25 mm

pulsed laser 2.5 mm.

MACHINED MATERIALS:

Steels

Cast irons

Non-ferrous metals

Heat resistant alloys

Hard and super

hard materials

(including TITANIUM and its alloys).

Our experts will help you select the proper laser technology which makes it possible to increase efficiency and quality of the product while reducing the cost of its manufacture at the same time. The offer also includes the support in identifying the products whose current manufacture can be changed into the laser technology.